LEWA ecosmart®: innovative, compact & multiplexable

LEWA ecosmart®

Efficient, safe, cost-effective – the low-price diaphragm metering pump.

The LEWA ecosmart diaphragm metering pump offers the best price/performance ratio in its class and meters a wide variety of fluids with high precision. The hydraulically actuated metering pump features the patented sandwich diaphragm and the DPS diaphragm protection system.

The ecosmart ensures completely reliable operation and maximum safety for your production process and the environment. Thanks to its high energy efficiency, the life cycle and maintenance costs are extremely low.

With the ecosmart, you benefit from excellent LEWA quality at a reasonable purchase price. Order the ecosmart now at our Webshop. Choose one of 160 preconfigured versions and secure a discount of up to 20% and a delivery time of within just 10 business days.

Good reasons for a LEWA ecosmart®

The LEWA ecosmart hydraulically actuated diaphragm pump does not just have a smart price, but smart technology as well.

High suction capability of LEWA process pumps

Unique suction capacity

The unique pumping speed of the LEWA ecosmart diaphragm metering pump distinguishes it from other pumps. With an absolute suction pressure of up to 0.1 bar abs., it not only provides a wide array of safe installation options. The operating costs for the entire system can also be lower than with other pumps.

Highest metering accuracy

The flow rate of the ecosmart diaphragm metering pump can be set precisely by adjusting the rotation speed of the motor and through manual stroke adjustment. This allows you to meter various fluids for your processes to the precise defined quantities.

Safe metering of critical fluids with LEWA pumpheads

Absolutely safe startup

Starting up the metering pump is safe and easy: When the pump is not operating, a spring pulls the diaphragm into a safe position at all times. This allows us to guarantee maximum safety when starting up your system and optimum protection of the diaphragm.

Low maintenance costs and a long service life

The ecosmart series features a long service life for all components and particularly low maintenance and operating costs. If regular maintenance intervals are maintained, our diaphragm pumps can operate for 40 years or more in your production process.

LEWA pumps are manufactured according to API standards

API 675‐Standard

The ecosmart series fulfills the internationally valid quality standard of the American Petroleum Institute API 675. In this standard, all requirements for a displacement pump in industrial settings are defined with respect to design, construction, performance and acceptance tests. We also adhere to additional, globally valid standards such as VDMA 24284, 24286‐10 and FDA guidelines.

Safety and reliability in extreme operating states

For us, safety and reliability comes first: The pump is not subjected to damage, even after operating errors occur or in extreme operating states. We offer maximum protection for user and machine through built-in safety mechanisms - not only when excess primary pressure is present, but also when the discharge or suction line is closed.

Hermetically tight, leakfree diaphragm pumps

Patented sandwich diaphragm

Our patented LEWA sandwich diaphragm is not only extremely durable, but also well-protected. The LEWA DPS diaphragm protection system and a diaphragm monitoring system allow us to ensure that the diaphragm does not tear during operation and that the pump fluid is not contaminated.

Hermetically sealed

Diaphragm pumps work without dynamic seals in the process fluid area. This forms a hermetically sealed working area. No emissions escape to the outside, and contamination of the fluid is impossible.

Integrated pressure relief valve

A pressure relief valve in the hydraulic part of the diaphragm pump prevents potential overload situations in operation. This valve is individually adjustable and can therefore be adapted to different operating situations.

Videos about LEWA ecosmart®

Animation of LEWA ecosmart LCA installed with a filter on suction side. While the filter gets blocked more and more the pump still performs satisfyingly and remains perfectly stable on the hydraulic side. Video proves the unmatched suction lift capability of LCA pump.

Adding anstatic agents in fuel production applications

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Options

Multiplex capability

Single drive units with vertically installed motor are space-saving. Alternatively, multiple drive units with identical or different output can be combined for pulsation reduction or recipe metering.

Customized valves

LEWA uses numerous special types of valves such as specially hardened valves for liquified gases or valves with minimal dead space for the food and pharmaceutical production.

Diverse connection geometries

Our pumps are equipped with all common connection geometries such as DIN standard, BASF's high-pressure standard, American ANSI, JIS, or your individual requirements. Customized configurations are possible.

Special design materials

If the process demands it, wetted parts such as pumps heads and valves will be made of special materials such as stainless steel 316/316L (1.4401/1.4404), Hastelloy or Duplex steel and PVC.

Integration into process control systems

The signal acquisition of process control systems is achieved analogously or digitally. Flow rate is adjusted via electric or pneumatic stroke adjustment, alternatively by motor drive (FU).

Complete documentation

In the process of documentation, we consider your requirements and provide inspection records, print samples, diagrams of output characteristics and registration papers on request.

Integrated pressure relief valve

An integrated pressure relief valve prevents potential overload situations. The valve is individually adjustable and can be adapted to different operating situations.

Flow meters

A pump is only as good as its control and regulation system. That's why we provide precise flow meters in different variations for accurate control.

Painting according to customer's requirements

You want your pump or system to be compliant with your corporate branding guidelines? No problem for us: we paint pumps, skids and systems in the colors you prefer.

Performance data

With the combination of various pump heads and gear units, the inexpensive LEWA ecosmart diaphragm metering pumps cover a wide performance spectrum. We provide you with an energy-efficient pump for any application desired. Save space and weight through multiple arrangement of the pumps and meter multiple fluids at the same time with various pump heads.

Performance overview

Type	Stroke length [mm]	Plunger rod force [N]	Plunger ∅ [mm]	Q_theor [l/h] for each pump head, full stroke length and stroke frequency n [rpm]					P_max discharge pressure [bar] 316L	P_maxdischarge pressure [bar] PVC
				80	109	136	163	218
1	15	1350	6	2.0	2.8	3.5	4.1	5.5	80	12
			8	3.6	4.9	6.2	7.4	9.9	80	12
			11	6.8	9.3	11.6	13.9	18.6	80	12
2	15	1350	14	11.1	15.1	18.8	22.6	30.2	80	12
2	15	1350	17	16.3	22.3	27.8	33.3	44.5	56	12
3	15	1350	22	27.4	37.3	46.5	55.8	74.6	33	12
3	15	1350	28	44.3	60.4	75.4	90.3	120.8	19	12
4	15	1350	35	69.3	94.4	117.8	141.1	188.8	12	10
4	15	1350	42	99.8	135.9	169.6	203.2	271.8	7	7

Installation dimensions

Installation dimensions simply pumps							Multiplex installation dimensions
Type	Plunger ∅ [mm]	L [mm]	W [mm]	H_0.18KW [mm]	H_0.37KW [mm]	H_0.55KW [mm]	L [mm]	W [mm]	H [mm]	ΔL [mm]
1	6 - 11	220	285	436	456	527
2	14 - 17	230	300	436	456	527
3	22 - 28	270	305	436	456	527
4	35 - 42	285	340	436	456	527	600	405	322	265

Assembly dimensions of LEWA ecosmart pump

Pump head variants

We provide various pump heads for different applications. Here, the spectrum ranges from all-purpose variants to special designs for high temperatures, pressures or aggressive fluids.

Pump head M910

State of the art universal diaphragm pump head in stainless steel with PTFE sandwich diaphragm for maximum operational reliability.

Type	M910
Pressure	80 bar
Flow rate	300 l/h
Temperature	-15/+120 °C
Viscosity	100.000 mPa∙s
Material	316L

Pump head M930 (without image)

State of the art universal diaphragm pump head in PVC with PTFE sandwich diaphragm for maximum operational reliability.

Type	M930
Pressure	12 bar
Flow rate	300 l/h
Temperature	-15/+60 °C
Viscosity	100.000 mPa∙s
Material	PVC

Industries

Complete systems from LEWA for offhore applications in the Oil-and Gas Industry

Pumps and Packages for the Production of Crude Oil and Natural Gas

LEWA has been your expert in pumps and packages since the 1950s. With us, you get everything from a single source: Our custom-built packages are used all around the world for offshore crude oil and natural gas production. From China to the United Arab Emirates, strong partners rely on our expertise for crude oil exploration applications.

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Reliable pumping solutions for Refineries

Pumps and Metering Systems for Distillation Plants and Applications in Refineries

Crude oil must be cleaned, separated, and converted (refined) until the final products suitable for sale are made (e.g., gas, diesel, heating oil, lubricants, propane, butane). LEWA supports you with pumps and metering systems, which are used in the refining process during chemical metering. Application with our products are distillation plants, coker, cracker, or visbreaker, for example. Ask our experts for more information!

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Pump, systems and skids for the Petrochemical industry

Pumps and Metering Packages for the Petrochemical Industry

We have supplied durable pumps and metering systems for applications such as the hydrocracking process for over 50 years. Petrochemicals generate starting products for the manufacture of plastics, pharmaceuticals, colorants, detergents, and other products. Contact our experts and allow us to provide you with detailed information about metering and pumping solutions for the hydrocracking process!

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Robust metering solutions for the use in the Chemical industry

Chemical Pumps and Metering Packages for the Chemical Industry

When critical, environmentally hazardous, toxic, or flammable fluids and suspensions need to be reliably conveyed or metered in high-pressure processes, there is no alternative to hermetically sealed metering pumps, process diaphragm pumps, and metering systems from LEWA. Hermetically sealed LEWA pumps with pressures up to 1200 bar are the first choice for the production of chemical intermediate and end products. Contact our experts and let us advise you about your individual chemical pump or system solution!

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Metering and dosing additives in the plastics industry

Pumps and Systems for the Plastics Industry

We offer you special expertise for all compounding processes in the plastics processing industry (addition of waxes, flame retardants, and lubricants). Contact our experts! We're happy to give you advice about metering and pumping solutions for the plastics industry such as in polyethylene processing.

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Systems and pumps for the Cleaning and Detergents industry

Pumps and Systems for the Manufacture of Detergents and Cleaners

LEWA offers continually operating, formula-controlled systems for the manufacture of household and industrial cleaners in all commercially available surfactant concentrations – from raw product to end product. Contact our experts and let us advise you – we will work with you to configure pumps and systems for the manufacture of detergents and for the production of other cleaners.

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Pumps specially designed for the Cosmetics Industry

Pumps and Systems for the Production of Personal Care Products

Processes with strict quality and hygiene requirements, such as GMP or the need to avoid preservatives, require the right equipment. We support you in the selection and the design of hygienic components and systems for producing personal care products. Contact our experts and let us advise you – we will work with you to develop customized metering solutions for your process, such as for manufacturing personal care products.

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LEWA pumps and systems meet the requirements of the Pharmaceuticals industry

Pumps and Systems for the Pharmaceuticals, Life Sciences and Biotechnology Industries

As the leading manufacturer of pumps and pump systems for the pharmaceutical, life sciences, and biotechnology industries, LEWA supports you during the development of complete solutions, which meet your process requirements exactly. Special expertise is required in the production of pharmaceuticals in order to ensure that legal requirements are met. Reliability when it comes to production, documentation, and validation are our top priorities.

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Metering of sensible fluids in the food and beverage industry with LEWA pumps and systems

Pumps and Systems for the Food and Beverage Industry

LEWA supports producers and plant construction companies in the food and beverage industries with pumps and systems for homogenization and dispersion, as well as for other processing operations in the food industry. We work with you to plan all the important process-related operations, such as conveying, metering, mixing, heating, and cooling so that you can process your raw product cost-effectively.

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For energy utilities LEWA provides customer specific pumping solutions

Metering Packages and Pumps for Power Plants and Power Suppliers

LEWA supports power plant operators and power suppliers with pumps and systems for conveying, metering, and mixing different fluids. We not only provide power plants with our products, but also develop solutions for wastewater treatment plants, gas bottlers, biogas producers, regional power suppliers, and hydrogen producers.

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LEWA solutions are found also in other industries, for example in the Varnish- and Lacquer industry

LEWA solutions are found also in other industries

Pumps and Metering Systems for Other Industries

LEWA offers customized solutions and references for almost all industries in which processes require exact metering or the reliable conveyance of fluids. As specialists in fluid handling, we of course also have experience in areas outside of our key markets.

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Pumping solutions for mining and metal and mineral processing

From the explosives manufacturing, ore extraction and metal and mineral recovery to effluents treatment and final product finishing, our solutions have helped our clients to save energy and consumables while keeping high operational safety and low cost of ownership.

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Applications

Production of plastics for example polyethylene

Additive metering for plastics

LEWA provides system solutions for metering additives for plastics. Ask our additive metering experts for more information!

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Amine treatment

At LEWA, you receive pumps and systems for amine treatment in power plants. Ask our experts for more information.

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Corrosion inhibitors for the use in offshore applications

Injection of corrosion inhibitor

Do you require systems for the injection of corrosion inhibitor? At LEWA, you can find expert consultation, detailed information and support!

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Methanol injection

Use skids and packages by LEWA for methanol injection in the oil and gas industry. Ask our experts for more information!

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Wet oxidation of waste water

For wet oxidation and other processes, we recommend our tried-and-tested LEWA diaphragm pumps. Ask our experts for more information!

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Chemical injection in the Oil and Gas Industry

Chemical metering in high-pressure cleaning systems

LEWA metering and process diaphragm pumps meet the specific demands for the production of melamine (trimerization of urea). Consult us!

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Production of biodiesel

LEWA provides metering systems for producing biodiesel and other biofuels. Consult us!

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Demulsifiers as additives in the Oil-and Gas Industry

Injection of demulsifiers

Injection of demulsifiers with LEWA packages in the oil and gas industry. We provide you with advice tailored to your application.

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Phosphate precipitation

Metering of phosphate precipitants with diaphragm pumps in sewage treatment plants. We provide you with tailored advice and work out concepts for you.

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Metering of silane

LEWA systems meter any silane type reliably, precisely as well as in constant consistency and purity, regardless of chemical or physical attributes or process requirements.

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Processing of produced water

Produced water packages from LEWA can be used to purify produced water during oil drilling. They are hermetically sealed and have options for exact control.

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Dilution of emulsifiers

With its metering systems and diaphragm pumps, LEWA offers the right solution for recipe-compliant emulsifier dilution.

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Extracting omega-3 fatty acids using supercritical CO2

LEWA offers optimum pump solutions for these processes, which perform their tasks safe, permanently reliable and efficiently

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Sulfuric acid injection in copper heap leaching

LEWA process pumps are used to reinject sulfuric acid at 98% into the main pipelines that go to the heap leach sprinklers.

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Dispersing

With the diaphragm metering pumps and streamlined suspension valves, LEWA offers the suitable solution for the metering of fluids with solid particles.

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Esterification

With LEWA process diaphragm pumps, as well as the NIKKISO Non-Seal canned motor pumps we offer the optimum solution for esterification.

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Additive dosing for fuels

LEWA supplies both diaphragm metering pumps and process diaphragm pumps for additive dosing in fuels. We provide you with the right pump and advice for your application.

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